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Lecture Managing operations across the supply chain (2/e): Chapter 14 - Swink, Melnyk, Cooper, Hartley
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Lecture Managing operations across the supply chain (2/e): Chapter 14 - Swink, Melnyk, Cooper, Hartley
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Chapter 14 - Materials and resource requirements planning. Explain material requirements planning (MRP), conduct MRP at multiple levels in the bill of materials (BOM), explain use of distribution requirements planning, conduct capacity requirements planning, describe how material and resource planning works with enterprise requirements planning, explain how advanced planning and scheduling systems improve planning. | Copyright © 2014 McGraw-Hill Higher Education. All rights reserved. CHAPTER 14 Materials and Resource Requirements Planning McGraw-Hill/Irwin 1 Learning Objectives LO14-1 Explain material requirements planning (MRP) LO14-2 Conduct MRP at multiple levels in the bill of materials (BOM) LO14-3 Explain use of distribution requirements planning LO14-4 Conduct capacity requirements planning LO14-5 Describe how material and resource planning works with enterprise requirements planning LO14-6 Explain how advanced planning and scheduling systems improve planning 14–2 2 Requirements Planning Independent Demand: demand created by customers Dependent Demand: demand is driven by demand of another item MRP: computes demand for dependent items DRP: computes demand for finished goods in the distribution system CRP: determines if sufficient resources are available 14–3 LO14-1 MRP and DRP in the Supply Chain 14–4 Figure 14-1 LO14-1 MRP Process: An Overview 14–5 Figure 14-3 LO14-1 MRP Inputs: Bill of . | Copyright © 2014 McGraw-Hill Higher Education. All rights reserved. CHAPTER 14 Materials and Resource Requirements Planning McGraw-Hill/Irwin 1 Learning Objectives LO14-1 Explain material requirements planning (MRP) LO14-2 Conduct MRP at multiple levels in the bill of materials (BOM) LO14-3 Explain use of distribution requirements planning LO14-4 Conduct capacity requirements planning LO14-5 Describe how material and resource planning works with enterprise requirements planning LO14-6 Explain how advanced planning and scheduling systems improve planning 14–2 2 Requirements Planning Independent Demand: demand created by customers Dependent Demand: demand is driven by demand of another item MRP: computes demand for dependent items DRP: computes demand for finished goods in the distribution system CRP: determines if sufficient resources are available 14–3 LO14-1 MRP and DRP in the Supply Chain 14–4 Figure 14-1 LO14-1 MRP Process: An Overview 14–5 Figure 14-3 LO14-1 MRP Inputs: Bill of Materials Bill of Materials (BOM): detailed listing of all materials needed to make an end item Figure 14-5 14–6 LO14-2 Activity Select one of the items below and develop a product structure BOM: Chair Desk 2 dozen cupcakes Set of golf clubs Product of your choice 14–7 LO14-2 MRP Inputs: Master Production Schedule Master Production Schedule (MPS): schedule for building finished products Time Bucket: time periods for planning Planning Horizon: entire time period covered by the MPS Available to Promise (ATP): planned production not already committed to a customer Rough-cut Capacity Planning: estimates the critical resources needed to build MPS 14–8 LO14-2 MRP Inputs: Inventory Records Inventory Records: contains information about inventory including amount on hand Inventory status file: file that contains detailed inventory and procurement records Lot-for-lot: an order for the exact amount needed Fixed order quantity (FOQ): an order for the same amount each time Periodic order quantity .
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