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DESIGN & BUILD A PORTABLE HYDROGEN REFUELING STATION

Of course the Deepwater Horizon oil spill served as a reminder that we must develop our domestic energy resources both safely and responsibly. Eleven men died and Americans watched as nearly five million barrels of oil spilled into the Gulf of Mexico. Subsequent reviews exposed significant weaknesses in the regulatory process and an industry unduly complacent about the safety of offshore oil and gas development. The tragedy underscored the need for exploration and production to proceed with the utmost consideration for achieving the world’s highest standards for safe and responsible production. . | AVRC Advanced Vehicle Research Center DESJGN 8c BurLD A Portable Hydrogen xX U.S. DEPARTMENT OF energy January 30th 2008 http www.hydrogen.energy.gov Foreword DISCLAIMER The information in this report is provided for educational purposes only. Neither the Advanced Vehicle Research Center North Carolina Solar Center nor the North Carolina State University is a Professional Engineering firm. Information in this report should not be used as final design decisions. A licensed professional should be consulted before utilizing information provided in this report for engineering calculations decisions to purchase equipment or fabrication of any systems. The system in this report was designed in whole by AVRC and the North Carolina Solar Center. The complete team included Philip Crawford Tim Lupo PE Keith McAllister PE Richard Dell Jr. Dick Dell and Glenn Edmonds. Systems of similar design and purpose may exist but any similarity in design is unintentional. It is incumbent on the user of this report to not infringe on the intellectual property of those with existing systems. Those readers who would like to get more information on the build issues outlined in this document or discuss support for utilizing this document to build a complete Portable Hydrogen Refueling station should contact the AVRC Portable Hydrogen Refueling Station Program Manager at the following office number 919.870.9494 or by email at H2@avrc.com. http www.avrc.com http www.ncsc.ncsu.edu i Table of Contents EXECUTIVE SUMMARY.1 INTRODUCTION. HYDROGEN ECONOMY. HOW IT WORKS. Final Concept Design. Electrical Power Source. Electrical Interface. Water Supply. Water Purifier. Hydrogen Generator. Hydrogen Compressor. Chiller. External Hydrogen Storage and Supply. INSTALLATION AND SPECIFICATIONS. System Container. Electrical Power Source. Electrical Interface. Water Supply. Water Purifier. Hydrogen Generator. Hydrogen Compressor. Chiller. External Hydrogen Storage and Distribution. Heating and Ventilation. .