tailieunhanh - An investigation on effects of wire-EDM machining parameters on surface roughness of newly developed DC53 die steel

(BQ) This paper investigated the effects of machining parameters on surface roughness of wire EDMed DC53 die steel. The investigated machining parameters were pulse-on time, pulse-off time, pulse-peak current, and wire tension. Analysis of variance (ANOVA) technique was used to find out the parameters affecting the surface roughness. Assumptions of ANOVA were discussed and then examined through residual analysis. Quantitative testing methods on residual analysis were employed in place of the typical qualitative testing techniques. Results from ANOVA show that pulse-on time and pulse-peak current are significant variables to surface roughness of wire-EDMed DC53 die steel. The surface roughness of test specimen increased as these two variables increased. | Journal of Materials Processing Technology 187–188 (2007) 26–29 An investigation on effects of wire-EDM machining parameters on surface roughness of newly developed DC53 die steel K. Kanlayasiri a,∗ , S. Boonmung b a b Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s Institute of Technology Ladkrabang, Bangkok 10520, Thailand Department of Agricultural Engineering, Faculty of Engineering, King Mongkut’s Institute of Technology Ladkrabang, Bangkok 10520, Thailand Abstract DC53 is a newly developed cold die steel from Daido Steel, Japan. It is an improvement over the familiar cold die steel SKD11. Because DC53 is a new die steel, only little information is available in literature for its machining characteristics. This paper investigated the effects of machining parameters on surface roughness of wire EDMed DC53 die steel. The investigated machining parameters were pulse-on time, pulse-off time, pulse-peak current, and wire tension. Analysis of variance (ANOVA) technique was used to find out the parameters affecting the surface roughness. Assumptions of ANOVA were discussed and then examined through residual analysis. Quantitative testing methods on residual analysis were employed in place of the typical qualitative testing techniques. Results from ANOVA show that pulse-on time and pulse-peak current are significant variables to surface roughness of wire-EDMed DC53 die steel. The surface roughness of test specimen increased as these two variables increased. © 2007 Published by Elsevier . Keywords: DC53 die steel; Wire-EDM; Surface roughness; Analysis of variance; Residual analysis 1. Introduction Die-making industry is very important to down-stream industries. Any technological changes in the die-making industry surely affect those down-stream manufacturing. One of those technological developments is novel materials for making various kinds of dies. New die steels have been continuously introduced to the die manufacturers, and affect